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Suzuki GT750-J engine and crankshaft rebuild

Just for tagging: Motor revisie GT750 GT550 GT380 T20 T500 GT2500 T350 krukas revisie cilinder boren en honen polijsten onderdelen waterpomp zuigers
Just for tagging: Motor revisie GT750 GT550 GT380 T20 T500 GT2500 T350 krukas revisie cilinder boren en honen polijsten onderdelen waterpomp zuigers
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished.
Engine rebuilding finished. Nice result: A new engine for you T or GT, here a GT750-J
Engine rebuilding finished. Nice result: A new engine for you T or GT, here a GT750-J
Job done, barrel installed.
Job done, barrel installed.
Job done, barrel installed.
All three pistons in the barrel, rady for installing the barrel on the engine.
All three pistons in the barrel, rady for installing the barrel on the engine.
Two man job: Installing the barrel. You need a procedure to install.
Two man job: Installing the barrel. You need a procedure to install.
Piston left.
Piston left.
Piston center.
Piston center.
Piston right.
Piston right.
Be sure the piston circlip is in it's seat on both sides of all pistons.
Be sure the piston circlip is in it's seat on both sides of all pistons.
Be sure the piston circlip is in it's seat.
Be sure the piston circlip is in it's seat.
Pistons the install in the right sequence.
Pistons the install in the right sequence.
Check if the oil holes in the gasket are open!
Check if the oil holes in the gasket are open!
Check if the oil holes in the gasket are open!
Check if all O-rings are still there, before installing the barrel.
Check if all O-rings are still there, before installing the barrel.
Coolant by-pass installed with some sealant.
Coolant by-pass installed with some sealant.
Before installing the elektrical starter engine this part should be cleaned.
Before installing the elektrical starter engine this part should be cleaned.
Oil pump after a short funcyional benchtest installed. When the engine is running the oil pump check should be performed.
Oil pump after a short funcyional benchtest installed. When the engine is running the oil pump check should be performed.
Installed oil lines.
Installed oil lines.
In the hanging test no oil should run out. Sadly it's hard to see if there is oil running out.
In the hanging test no oil should run out. Sadly it's hard to see if there is oil running out.
Checking the oil lines by the "hanging test".
Checking the oil lines by the "hanging test".
Cable routing. Check the marked engine bolts (green), the right way to remember which bolt is torqued.
Cable routing. Check the marked engine bolts (green), the right way to remember which bolt is torqued.
The right cable routing.
The right cable routing.
Installing the Newtronic elektronic ignition.
Installing the Newtronic elektronic ignition.
Routing the cables of the generator and the elektronic ignition. Engine still upside down.
Routing the cables of the generator and the elektronic ignition. Engine still upside down.
Installing the complete generator. The engine is upside down for routing the cables.
Installing the complete generator. The engine is upside down for routing the cables.
A new nylon waterpump gear is installed. (available in the shop)
A new nylon waterpump gear is installed. (available in the shop)
Installing the pin for the nylon waterpump gear.
Installing the pin for the nylon waterpump gear.
Installed and torqued starter clutch.
Installed and torqued starter clutch.
Starter clutch front side, see the pick-up notch for the ingnition gear.
Starter clutch front side, see the pick-up notch for the ingnition gear.
Starter clutch back side, this gear will be activated by the elektrical starter engine.
Starter clutch back side, this gear will be activated by the elektrical starter engine.
Wide bearing for the starter clutch, the later models have two smaller bearings.
Wide bearing for the starter clutch, the later models have two smaller bearings.
Starter clutch side, installing the parts.
Starter clutch side, installing the parts.
Installing the REV counter shaft, locking with a special bolt. Be carefull the thin shaft will bend very quickly.
Installing the REV counter shaft, locking with a special bolt. Be carefull the thin shaft will bend very quickly.
Right side of the engine closed by the clutch cover.
Right side of the engine closed by the clutch cover.
Complete installation of the clutch and the kickstarter spring, ready for closing the right side of the engine.
Complete installation of the clutch and the kickstarter spring, ready for closing the right side of the engine.
Close-up of the clutch.
Close-up of the clutch.
Installed clutch parts. The central nut is torque on the right value.
Installed clutch parts. The central nut is torque on the right value.
Clutch housing, the special spacer is installed already.
Clutch housing, the special spacer is installed already.
Engine closed, refurbished engine parts have been used.
Engine closed, refurbished engine parts have been used.
Engine closed, refurbished engine parts have been used.
Engine closed, refurbished engine bolts have been used. Bolts are torque as recomended values.
Engine closed, refurbished engine bolts have been used. Bolts are torque as recomended values.
Cilinder head ready for use.
Cilinder head ready for use.
Installing the thermostat in the cilinder head.
Installing the thermostat in the cilinder head.
Engine overview before closing the engine.
Engine overview before closing the engine.
Engine overview before closing the engine.
Engine overview before closing the engine.
Ignition shaft after replacing the both bearings and seal.
Ignition shaft after replacing the both bearings and seal.
Rebuilding the ignition engine cover. When the ignition shaft is wobbling you get a wrong ignition timing.
Rebuilding the ignition engine cover. When the ignition shaft is wobbling you get a wrong ignition timing.
Ignition side seal has to fit in it's groove.
Ignition side seal has to fit in it's groove.
Generator side seal has to fit in it's groove.
Generator side seal has to fit in it's groove.
Installing the cranckshaft and CHECKING the seal and bearing GAPS with a metal ruler if the seal runs free everywhere and don't hit any rotating parts.
Installing the cranckshaft and CHECKING the seal and bearing GAPS with a metal ruler if the seal runs free everywhere and don't hit any rotating parts.
Installing the cranckshaft and CHECKING the seal and bearing GAPS with a metal ruler if the seal runs free everywhere and don't hit any rotating parts.
Installing the cranckshaft and CHECKING the seal and bearing GAPS with a metal ruler if the seal runs free everywhere and don't hit any rotating parts.
Installing the cranckshaft and CHECKING the seal and bearing GAPS with a metal ruler if the seal runs free everywhere and don't hit any rotating parts.
Installing the cranckshaft and CHECKING the seal and bearing GAPS with a metal ruler if the seal runs free everywhere and don't hit any rotating parts.
Installing the cranckshaft and CHECKING the seal and bearing GAPS with a metal ruler if the seal runs free everywhere and don't hit any rotating parts.
Installing the cranckshaft and CHECKING the seal and bearing GAPS with a metal ruler if the seal runs free everywhere and don't hit any rotating parts.
Overview on the open engine.
Overview on the open engine.
Installed gears.
Installed gears.
Overview of the engine lower casing with the gearshafts. Revoved the blank plate.
Overview of the engine lower casing with the gearshafts. Revoved the blank plate.
Cleaning and preparing cilinder barrel while waiting on parts.
Cleaning and preparing cilinder barrel while waiting on parts.
Cleaning and preparing cilinder head while waiting on parts.
Cleaning and preparing cilinder head while waiting on parts.
Installing the NEUTRAL indicator switch.
Installing the NEUTRAL indicator switch.
Gears installed in the engine. Installed the blank plate at the small bearing.
Gears installed in the engine. Installed the blank plate at the small bearing.
Don't forget the plug in the primary gear shaft.
Don't forget the plug in the primary gear shaft.
Kickstarter shaft installed in the engine lower casing after cleaning. Hole ON TOP, don't forget the PLUG in the shaft.
Kickstarter shaft installed in the engine lower casing after cleaning. Hole ON TOP, don't forget the PLUG in the shaft.
Installing the impeller for the waterpump. Check for the 10mm circlip.
Installing the impeller for the waterpump. Check for the 10mm circlip.
First step is always installing the waterpump and closing the waterpump housing. Have you seen the large circlip? CHECK!
First step is always installing the waterpump and closing the waterpump housing. Have you seen the large circlip? CHECK!
Finished polishing the engine parts. Nice and shiny.
Finished polishing the engine parts. Nice and shiny.
Finished polishing the engine parts. Nice and shiny.
Preparing for polishing.
Preparing for polishing.
These parts need to be polished.
These parts need to be polished.
These parts need to be polished.
Before we install these parts they need to be rebuild and polished.
Before we install these parts they need to be rebuild and polished.
Before we install these parts they need to be rebuild and polished.
Ignition notch to far gone, needs to be replaced. We installed a Newtronic elektronic ignition.
Ignition notch to far gone, needs to be replaced. We installed a Newtronic elektronic ignition.
Rebuilding the waterpump.
Rebuilding the waterpump.
Waterpomp engine housing, needs to be cleaned to prevent coolant or oil leakage.
Waterpomp engine housing, needs to be cleaned to prevent coolant or oil leakage.
Painted engine. Ready for assembling.
Painted engine. Ready for assembling.
Painting the engine upper casing with special engine paint.
Painting the engine upper casing with special engine paint.
Engine upper and lower casing after cleaning it.
Engine upper and lower casing after cleaning it.
Engine arrived in parts on location.
Engine arrived in parts on location.
JUL 2023 - REBUILDING ENGINE AND CRACNKSHAFT OF A SUZUKI GT750-J.
JUL 2023 - REBUILDING ENGINE AND CRACNKSHAFT OF A SUZUKI GT750-J.

Parts for this bike

All parts Suzuki GT750

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